Custom Printed Mailer Boxes
Every shipment represents your brand. The first thing that the customer notices about your brand is the packaging. Weak packaging can cause damage to the product and increase the return rates of your brand. Custom printed mailer boxes transform your ordinary shipment into a memorable experience. These boxes are manufactured with durable materials so that you can get protection and presentation at the same time. There are several types and customisation options for custom printed mailer packaging boxes that resolve all the issues faced by e-commerce brands related to the packaging.
What Are Printed Mailers?
A printed mailer box is a durable shipping and presentation packaging that is manufactured to protect products. The printed designs on the boxes make them a way to communicate with the customers and promote your brand. Custom mailer packaging boxes have a self-locking mechanism that eliminates the need for excessive packaging material such as tapes or glue. This also reduces the packaging time and shipping waste. Businesses use the boxes for subscription services and corporate gifts commonly. The common applications are listed in the table below:
| Industry | Application |
| eCommerce | Online product shipping |
| Cosmetics | Beauty subscription boxes |
| Apparel | Fashion clothing deliveries |
| Electronics | Device accessory packaging |
| Food | Gourmet gift packaging |
| Healthcare | Medical supply shipping |
| Corporate | Employee welcome kits |
| Publishing | Book delivery packaging |
| Jewelry | Luxury product mailing |
| Marketing | Promotional campaign boxes |
Material Options for Secure Delivery
Wholesale custom printed mailer boxes do not mean that they are manufactured with compromised quality material. At our company, we only use materials that are durable and FSC-approved. If you are in the spring, then the food-grade nature of the material is also considered. Below are some of the materials that we use for mailer boxes. These GSMs can be varied based on the customer requirement:
Cardboard Mailer Boxes
Cardboard is an ideal option that gives the balance between affordability and print quality. Businesses that are struggling with flimsy packaging after shipping can select cardboard mailer boxes. Flimsy packaging reduces customer confidence in your brand and reduces the chances of a next purchase. Nonetheless, cardboard will give a perfect way to retain the product presentation. You can get:
- Retail packaging
- Subscription boxes
- Promotional products
- Branded shipping programs
Corrugated Mailer Boxes
Corrugated material is a varied form of cardboard and comes with flutes. The flutes in custom corrugated mailer boxes act as shock absorbers and reduce compression and puncture issues. You can reduce shipping damage and replacement expenses using corrugated material branded mailer boxes for small businesses to large enterprises.
Kraft Mailer Boxes
Our company also has the option of custom kraft mailer boxes that help businesses grow the confidence of climate-conscious customers. Traditional packaging often creates unnecessary environmental waste that can negatively influence the purchasing decisions of the customer. You can ensure environmental and product safety with the selection of kraft materials for your eco-friendly printed mailer boxes. The following businesses commonly use kraft-based mailers:
- Organic brands
- Artisan businesses
- Subscription companies
- Environmentally conscious retailers
Rigid Mailer Boxes
Custom luxury mailer boxes are manufactured with the use of rigid material. These are used for high-end brands that are looking to increase the market value of their products. Rigid material is also used for the product of PR mailer boxes. Brands that pack high-value products in inferior quality material diminish the perceived value of the product even before the customer opens the packaging. That is why the use of rigid mailer boxes is necessary. The common sectors where these boxes are used are:
- Luxury retail
- Corporate gifts
- Premium electronics
- Cosmetics and jewelry brands
- Exclusive product launches
Printing Options For Consistent Quality
Custom printed mailer boxes with logos are an excellent opportunity for brands that need quality packaging and presentation. The logo on boxes will create an identity for your company and allow you to give your customers a professional experience with your brand. We have multiple printing options that are selected based on the design complexity and the quantity of boxes. For bulk custom printed mailer boxes, offset is the best option. It gives consistent quality and fast production for large orders.
Digital printing is an option that is used for small orders or seasonal printed mailer boxes for e-commerce. Besides these two options, we give our customers flexography as a printing method. Corrugated printed mailer boxes are usually printed with this method as it goes well with flexible material. All these printing methods are performed with the use of PMS or CMYK inks.
| Printing Type | Customer Choice | Recommended For | Key Benefit |
| PMS Printing | Single Logo | Corporate Branding | Exact Matching |
| PMS Printing | Two Colors | Luxury Packaging | Premium Appearance |
| PMS Printing | Metallic Pantone | Cosmetic Boxes | Luxury Finish |
| PMS Printing | Neon Pantone | Promotional Packaging | High Visibility |
| PMS Printing | White Ink | Dark Materials | Strong Contrast |
| PMS Printing | Spot Colors | Minimal Designs | Sharp Graphics |
| PMS Printing | Brand Colors | Franchise Packaging | Color Consistency |
| PMS Printing | Pantone Black | Premium Labels | Rich Density |
| CMYK Printing | Product Photos | Food Packaging | Realistic Images |
| CMYK Printing | Gradient Artwork | Beauty Boxes | Smooth Blends |
| CMYK Printing | Full Graphics | Retail Packaging | Unlimited Colors |
| CMYK Printing | Custom Illustrations | Gift Boxes | Creative Designs |
| CMYK Printing | Seasonal Artwork | Holiday Packaging | Cost Effective |
| CMYK Printing | Multi Images | Subscription Boxes | Visual Appeal |
| CMYK Printing | Color Backgrounds | Display Boxes | Vibrant Printing |
| CMYK Printing | Marketing Graphics | E-commerce Boxes | Brand Promotion |
| Hybrid Printing | PMS Logo | Product Photos | Brand Accuracy |
| Hybrid Printing | Pantone Colors | CMYK Graphics | Premium Quality |
| Hybrid Printing | Metallic Logo | Full Artwork | Luxury Branding |
| Hybrid Printing | Spot Colors | Photo Printing | Maximum Impact |
Coatings To Give A Smooth Appearance
Custom shipping boxes with a logo in mailer style have coatings that enhance the appearance and durability of the packaging material. Without protective coatings, the printed surface can fade and scratch. It can also absorb moisture and lose its premium appearance during storage and transportation. Coatings create a protective barrier that improves color retention and strengthens the packaging surface against handling. With the selection of appropriate coatings, you can get:
- Gloss coating
- Matte coating
- Soft touch coating
- Aqueous coating
- UV coating
- Spot UV coating
- Varnish coating
Purpose of Packaging Add-Ons
Add-ons for premium printed mailer packaging improve both functionality and customer experience. From structural inserts to luxury enhancements, there are several options that give you the best boxes. You can increase the perceived value of the product and reduce replacement costs by using inserts. When customers see the packaging, they will immediately be impressed by your brand. The common add-ons that customers prefer are:
| Structural Add-Ons | Branding Add-Ons | Functional Add-Ons | Premium Add-Ons |
| Die-Cut Windows | Foil Stamping | Magnetic Closure | Ribbon Pull |
| Custom Inserts | Embossing | Tear Strip | EVA Foam |
| Divider Inserts | Debossing | Thumb Notch | Satin Lining |
| Partition Inserts | Spot UV | Hang Tab | Fabric Insert |
| Product Tray | Raised UV | Perforation | Shoulder Neck |
| Corner Support | Metallic Ink | Locking Tabs | Velvet Lining |
| Sleeve Cover | Inside Printing | QR Code | Custom Sleeve |
| Display Lid | Edge Printing | Carry Handle | Premium Wrap |
| Double Wall | Numbering | Security Seal | Decorative Ribbon |
| Foldable Insert | Texture Printing | Tamper Seal | Magnetic Flap |
Explore Our Diverse Range!
Book your order of custom printed mailer boxes and protect your shipments. Custom Mailer Boxes help brands get packaging that is durable and highly attractive in appearance. From design consultation to die line making, we have all the options to give your brand a unique packaging experience.
| Type | Specifications |
| Dimensions | All Custom Sizes & Shapes Available |
| Quantities | No Minimum Order Required |
| Material | E-Flute, B-Flute, and Kraft Corrugated Board, White or Brown Liner |
| Printing | No Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors, Full PMS Printing |
| Finishing | Gloss Lamination, Matte Lamination, Soft-Touch Lamination, Spot UV, Embossing, Debossing, Foiling |
| Included Options | Die Cutting, Self-Lock Bottom, Crash Lock Bottom, Tuck Flap Closure, Custom Inserts, Window Cut-Out |
| Additional Options | Eco-Friendly Materials, Recyclable Mailer Boxes, Water-Based Inks, FSC-Certified Stock |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On Request) |
| Turnaround | 8 - 12 Business Days, RUSH Available |
| Shipping | Flat Shipping Rate |
| Box Styles | Tuck Top Mailer Boxes, Roll End Tuck Front, Auto Bottom Boxes, Crash Lock Boxes, Book Style Mailers |
| Insert Options | Foam Inserts, EVA Inserts, Cardboard Inserts, Velvet Inserts, Molded Pulp Inserts |
| Applications | Luxury Product Packaging, Jewelry Boxes, Electronics Packaging, Gift Boxes, Cosmetic Packaging |
Why Choose Our Custom Mailer Boxes
What Our Clients Say
Custom Printed Mailer Boxes FAQs
We'd love to answer all the questions you may have before placing your custom boxes' order.
What is the minimum order quantity of your company?
The MOQ of our company is 100 boxes. But the more you get, the lower the cost per unit will be.
Can I get seasonal packaging boxes with fast shipping?
Yes! We have given our customers digital printing services that make the manufacturing of small seasonal packaging options easy and fast.
What is the mode of consultation with the designers?
You can fill in the form to book an online consultation with the designers. Our team will contact you and give you experienced guidance.
Is there any design limitation at your company?
Our company provides all types of design services. You just have to give your design in CMYK format at 300 DPI.
Turn Every Shipment Into A Branding Opportunity
Get expert guidance, competitive pricing, and packaging customized to your exact requirements. Speak with a packaging expert today and receive your free quote within 24 hours.