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Custom Mailer Boxes

Premium Rigid Packaging For High-End Products

Our company manufactures premium-quality rigid boxes to help your brand get the maximum popularity and sales. We give:

  • FSC-approved material
  • Long-term and luxury product presentation
  • Various box styles
  • Low MOQ
  • Free shipping
  • Sustainable Materials
  • Quick Turnaround Time
  • Responsive Quality Assurance
  • Worldwide Shipping

Trusted by leading brands

Get A Timely Response

Our customer care team is available 24/7 to assist you. You can contact us by filling in the quotation form or by using the contact information on the website. We have free design services so you can consult with the designers via online meetings.

Design Support
Quality Assurance
24/7 Customer Service

Why Choose Our Rigid Boxes

Free Design Support
To bring your ideas to life, we are offering free design assistance.
Flexible Order Quantity
No order size restriction. From small to large, we accommodate every project.
Unique Style Boxes
Depending on your product needs, we can create boxes in any shape.
Affordable Rates
From us, you can get high-end custom rigid boxes at wholesale prices.

How It Works

Step 1

Share Requirements

Send details about quantity, size, and style.

Share Requirements
Step 2

Get Design & Quote

We share the rates and artwork for your approval.

Get Design & Quote
Step 3

Production

We started working on your project after getting ahead.

Production
Step 4

Delivery

Once the production is done, we ship boxes securely on time.

Delivery
Free Quote

Get Your Custom Quote In 24 Hours

Tell us about your mailer box project and receive pricing plus a free mockup — usually within 24 hours.

  • Free structural mockup
  • Low MOQ options
  • Premium mailer box quality
  • Fast expert support
24h Response No Hidden Fees Worldwide Shipping

Start Your Project

Fill in the details below and our team will get back to you shortly.

Contact Details
Box Dimensions
Design / Artwork Upload

Read Our Product Specifications

Your product deserves better packaging than a flimsy one. Every dented corner and crumpled lid of the packaging quietly destroys customer trust in your brand. In such a case, the use of custom rigid packaging is not a luxury. It is a necessity to amplify your brand identity.

At Custom Rigid Packaging, we manufacture set-up boxes that protect the product and create a memorable unboxing experience. From 800gsm jewelry boxes to 2000gsm electronics packaging, every box ships with your exact dimensions and exact colors.

What Are Custom Rigid Boxes?

The brand invests thousands in their products with perfection. Their branding is in shape, and their product is of high quality. But the moment customers receive a flimsy packaging with dents, they get a negative impression of your brand. All the high-end brands use custom rigid packaging boxes based on a fundamental trust, which is that the packaging is a part of the product. These boxes are manufactured with premium-quality greyboard or chipboard cores that are wrapped in art or textured paper. A rigid packaging does not collapse or bend.

Compared to standard folding cartons, rigid setup boxes are 4× thicker. These boxes are manufactured to survive freight handling and retail shelving. Due to the premium nature, custom rigid packaging solutions are the most preferred ones by the following brand:

  • Luxury retail
  • Boutique fashion
  • Fine jewelry
  • Luxury watches
  • Premium cosmetics and skincare
  • Consumer electronics and tech accessories
  • Corporate gifts
  • Subscription boxes
  • Chocolates and artisan food gifts

Outer Wrapping Papers

For custom rigid boxes designs, outer wrapping papers are required that can create a catchy appearance. The core material cannot be printed due to high porosity. That is why external wraps are applied, which can be from the following:

  • Art paper: This paper has a GSM range of 128 to 157. Art paper is used for crisp prints and is ideal for CMYK artwork with photographic images.
  • Kraft paper: It gives an organic and tactile look to the boxes. Artisan brand perfect kraft paper.
  • Speciality metallic paper: Some brands prefer paper material that gives mirror-like shoes and is used for extra luxury boxes.
  • Velvet or suede paper: For soft touch and premium feel, velvet or suede paper is used. The common applications of this paper are in cosmetic or perfume boxes.

Material Options With GSM Ranges For Product Compatibility

Our custom rigid boxes wholesale service has identified one of the biggest mistakes that brands make. This is choosing a chipboard weight that does not match the product’s actuarial need. Every brand uses the best quay material for custom flip top boxes, but fails to understand the actuarial needs of its products. Some of the best material options based on product requirements are as follows:

GSM Range Thickness Best For
800gsm to 1000gsm 1.2mm to 1.5mm • Small jewellery boxes
• Cosmetic inserts
• Lightweight retail packaging
1200gsm to 1400gsm 1.8mm to 2.2mm • Mid-size apparel boxes
• Candles
• Skincare sets
1600gsm to 1800gsm 2.5mm to 3.0mm • Electronics
• Premium corporate gifting
2000gsm+ 3.2mm+ • Ultra-luxury watch boxes
• Heavy product sets
• Heirloom packaging

Select The Right Box Style For Your Brand

Selection of the right box is mandatory to get the best product presentation and protection. A right box ensures that you create a professional impression on customers and that you are not spending extra on the wrong box style.

Two-Piece Lid And Base

It is one of the common styles of rigid packaging. Two-piece rigid boxes have a fully separate base and lid. All the premium retail packaging boxes can be manufactured in this easy-to-pack box style. Custom two piece rigid boxes offer maximum interior display space and effortless unboxing. Common examples are jewellery boxes and apparel boxes.

Magnetic Flip-Top Closure

This is a single-piece box that has a hinge lid, which is reinforced by concealed neodymium magnets. Magnetic closure rigid boxes have a snap shut closure, and the sound alone gives a premium quality. Magnetic rigid boxes drive a viral unboxing experience and help you get free promotion. Subscription boxes and electronic boxes are common examples of this.

Drawer Boxes

This style of foldable rigid boxes has an outer sleeve and an inner sliding tray. Draw boxes are easy to handle and give a premium feel. Tech accessories and luxury chocolate boxes come in this box style.

Shoulder And Neck Boxes 

In our custom rigid boxes manufacturer services, you will find this option as well. Shoulder neck boxes have an inner neck tray that sits slightly above the base perimeter. This creates a visible and elegant frame lid and casts a memorable impression on customers. You can select this box style for watch boxes and premium fragrances.

Collapsible Rigid Box

E-commerce brands use collapsible rigid boxes to perfectly accommodate their product in a small space. Collapsible rigid packaging resolves the logistical issue of space as they are shipped flat and can be assembled in seconds.

Printing Methods For A Custom Look 

At our company, we design the boxes with the printed design of your choice so you can get a unique identity in the market. With custom rigid boxes with logo brands get a free promotional tool. A rigid box is not about brand promotion, but it is about leaving a lasting impression on the customers with a unique artwork and box appearance. That is why we give our custom minimalist multi-colour printing via PMS and CMYK colours.

  • Offset Printing
  • Digital Printing
  • Screen Printing

Premium Add-Ons And Embellishments

Add-ons are used on rigid product packaging to enhance the overall look of the boxes. These add-ons are the ones that keep a good box with the box that people keep forever. Custom rigid boxes with inserts are one of the common examples of packaging with add-ons. Besides this, we use the following options:

Luxury Add-On Visual Effect Functional Purpose Brand Benefit Packaging Appeal
Foil Stamping Metallic Shine Logo Highlight Premium Identity Luxury Appearance
Blind Embossing Textured Surface Tactile Branding Elegant Presentation Sensory Experience
Spot UV Gloss Contrast Pattern Enhancement Visual Attention Premium Finish
Lift Ribbon Smooth Removal Easy Access Luxury Unboxing Customer Convenience
Magnetic Closures Hidden Magnets Secure Opening High-End Feel Sophisticated Structure
Custom Tissue Interior Layering Product Wrapping Brand Consistency Unboxing Experience
Wax Seals Decorative Details Package Security Authentic Branding Classic Presentation

Why US Brands Choose Us

Our company is dedicated to giving you custom boxes that are designed with the sole purpose of enhancing your sales and increasing your ROI. Luxury custom rigid boxes for premium brands to custom rigid boxes for sale for start-ups, we have everything in the best possible designs and quality. We claim what we can provide and proof. Our company follows all the standards set by the regulatory authorities, such as:

  • ISO-certified manufacturing facilities
  • FDA-compliant food-safe insert materials
  • FSC-certified paper sourcing
  • Free structural dieline and artwork templates
  • Pre-production physical samples
  • Transparent turnaround timelines
  • 100% satisfaction guarantee

Rigid Box Size Breakdown

The size of the box is one of the most important factors in the final look and protection. Your box size impacts the cost of the boxes and hence the overall profit. Custom Rigid Slide Boxes are categorised in four sizes. Each tier uses length and width, along with height, to target specific product types.

  • Small: 6 x 6 x 4 cm
  • Medium: 15 x 10 x 5 cm
  • Large: 30 x 20 x 10 cm
  • Extra Large: 50 x 30 x 15 cm
  • Custom Sizing

Contact Us!

Book your order of custom rigid packaging and choose the best sizes and styles. At Custom Rigid Packaging, we serve all the customers in the USA with the best and the finest boxes to elevate their sales. You can get a free quotation from us and start your first order.

What Our Clients Say

Frequently Asked Questions

We'd love to answer all the questions you may have before placing your custom boxes' order.

What is the MOQ of rigid boxes?

The MOQ of these boxes is just 100 pieces at a time. 

What is the turnaround time of your company?

On average, we take 8 to 12 business days to manufacture the packaging. But we also accommodate rush orders. 

Can I get the packaging sample?

Certainty! We give free samples in 3D and physical formats. 

How to book a design consultation?

To book a design consultation, you just have to fill in the quotation form or contact us via the information on the website. 

What is the highest GSM of rigid boxes that I can get from your company?

You can get rigid boxes with a maximum GSM of 3000, which is equivalent to 3 mm. 

Do I have to use inside or outside dimensions of the boxes at the time of placing the order?

Always mention the inside size of the boxes for accuracy. And if you need inserts, then calculate the insert thickness as well for boxes.

From Our Blog

Packaging ideas, finishes, and rigid box trends.

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