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Custom Mailer Boxes

Custom Mailer Boxes | Secure Shipping For Growing Brands

Custom Mailer Boxes manufactures premium quality packaging that helps businesses deliver products safely with a memorable unboxing experience. We offer:

  • FSC-certified materials
  • Custom sizes and styles
  • Low MOQ
  • Free shipping
  • Sustainable packaging solutions
  • Fast turnaround time
  • Sustainable Materials
  • Quick Turnaround Time
  • Responsive Quality Assurance
  • Worldwide Shipping

Trusted by Thousands Of Brands Across The USA

Get A Quick Response

Custom Mailer Boxes has a packaging specialist who is assigned to you throughout your project. Contact us by filling out the quotation form or using the website contact details to receive expert guidance. You will enjoy:

Design Support
Quality Assurance
24/7 Customer Service

Why Choose Our Custom Mailer Boxes

How We Work

Step 1

Share Requirements

Tell us your box dimensions, quantity, material preferences, printing requirements, and desired style.

Share Requirements
Step 2

Get Design & Quote

Our team creates a free digital mockup and gives a competitive quote after design approval.

Get Design & Quote
Step 3

Production

Once approved, our experts manufacture your custom mailer boxes.

Production
Step 4

Fast Delivery

We carefully packed and shipped boxes with on-time delivery and reliable service.

Fast Delivery
Free Quote

Get Your Custom Quote In 24 Hours

Tell us about your custom mailer box project and receive a competitive wholesale quote along with a free digital mockup. We typically respond within 24 hours. Our packaging experts are ready to help you create the perfect solution for your products and brand.

  • Free structural mockup
  • 24-hour response time
  • No hidden charges
  • Free design consultation
24h Response No Hidden Fees Worldwide Shipping

Start Your Project

Fill in the details below and our team will get back to you shortly.

Contact Details
Box Dimensions
Design / Artwork Upload

Read Our Product Specifications

Peel back the tape and step inside. Your custom package is finally here, designed to turn heads and lift spirits. Sturdy on the outside, stunning on the inside, our custom mailer boxes protect your delicate items. We specialize in designing these mailing boxes to keep your fragile items safe, turning a simple delivery into a daily highlight. Made from sturdy material with self-locking tabs and secure wings, this mailer packaging offers a durable structure to withstand bumps and shield your product from any damage during transit. Crush-resistant and easy to assemble by hand.

Custom Mailer Boxes To Secure Your Shipment

Stylish yet functional and multipurpose packaging is the demand in this modern age. Providing durability and strength through a sturdy structure of premium quality materials with a secure locking mechanism to reduce the risk of damage, we offer custom mailer boxes wholesale that can guarantee complete safety of your products during handling and the whole shipping process until it reaches the customers’ hands. Printed in enriched textures and alluring designs with branding details, these mailer boxes are fully customizable in any size and style with logo to make a statement.

Sturdy Materials For Custom Mailer Boxes

We never compromise on material selection. Our packaging experts take a keen interest in choosing the right material to ensure quality and safety of your products. When it comes to choosing the material for mailer boxes, we offer:

E-flute Corrugated Cardboard

This material is thin (about 1/16 inch) and lightweight. Best for high-quality retail printing.

B-flute Corrugated Cardboard

A thicker material (about 1/8 inch) is ideal for holding heavier items.

Kraft paper

Kraft is brown by nature and is an eco-friendly option to entice eco-conscious brands and customers

White paper

This stock produces a bright surface for vibrant color printing.

Luxury Mailer Boxes Designed For Memorable Unboxing

First impression is everything. Treat your customers to an experience, not just a delivery. Open up a moment they will want to share. We design premium mailers with alluring graphics and bold colors not only to make a lasting impression but also for a better unboxing experience to wow your customers within seconds.

Reliable Methods For Printing Mailer Boxes Wholesale

Show off the true value of your brand and elevate the unboxing experience of your potential buyers with our exclusively designed mailer boxes through state-of-the-art printing techniques and the latest equipment in your desired color scheme for achieving high-resolution CMYK or PMS print outcomes.

  • Lithography printing
  • Flexo printing
  • Digital printing

Premium Finishing For Mailer Box Packaging

Make your mailer boxes shine like a star in the eyes of your customers with our exclusive finishing options; you can choose from our gallery.

  • Spot UV
  • Foil stamping
  • Embossing
  • Debossing
  • Raised UV Coating
  • AQ

Protective Lamination Options

Extend the durability and moisture resistance of your mailer boxes while enhancing visual appeal with a protective layer of laminations given in the list below:

  • Anti-scratch Lamination for protecting your mailer boxes from scuffs and scratches.
  • Matte lamination absorbs light and gives mailer packaging an elegant look.
  • Gloss lamination reflects light and makes the color pop.
  • Soft and Silk Lamination for creating a velvety and premium feel in the hand.

Personalized Mailer Boxes In Different Styles

Customize your mailer packaging boxes in a variety of styles available in our collection that can take them to the next level. Choose your desired style that fits your demands while offering the ultimate protection during transportation.

  • Tuck end mailer boxes
  • Two piece mailer boxes
  • Display mailer boxes
  • Roll-end front tuck (REFT) mailer boxes
  • Roll-end tuck top (RETT) bailer boxes
  • Tab lock mailer boxes
  • Padded mailer boxes

Branded Mailer Boxes To Promote Ecommerce & Retail Business

Make your unboxing unforgettable with mailer packaging built just for your brand. With care and branding details for marketing your retail and e-commerce businesses, these custom mailer boxes with logo and slogans build a unique identity and persona of your brand.

Distinctive Packaging Inserts For Better Protection

Restrict movement of your delicate products inside the sustainable mailer boxes by adding these packaging inserts designed to keep them in place and safeguard them from shocks and jolts during logistics.

  • EVA foam minimizes the impact of sudden bumps during stacking and shipping.
  • Cardboard/Corrugated inserts feature stability for products and organize the space inside the mailer box.
  • Molded pulp provides an extra layer of cushioning and ensures safe shipment of delicate items
  • Packaging Trays create a perfectly fit environment for precise fitting

Why Top Brands Choose Us For Custom Mailer Boxes USA

Custom Mailer Boxes is the trusted mailer box manufacturer in the USA. We provide an end-to-end packaging approach to our clients for their products and have served hundreds of happy customers for years with uncompromised quality without breaking the bank. From design with branding attributes and presentation to printing with finishing and safety, we ensure each aspect is followed to meet the standards and ensure our clients enjoy a remarkable packaging experience. We offer eco-friendly and durable materials for custom printed mailer boxes that can guarantee maximum protection and your business growth while supporting sustainability. Get special discounts on larger quantities. Free shipping with fast turnaround time. Contact us now to book your order!

Our Expertise Across Top Industries & Sectors We Serve & Empower

Great products need premium packaging. We design solutions for every major market and build custom packaging that protects your product and lifts your brand. From food to tech, we shape boxes that turn buyers into loyal fans. Our durability-guaranteed premium mailer boxes are suitable for any kind of delicate product used in top popular industries.

  • Retail
  • Skincare & Beauty
  • CBD
  • Fashion & Apparel
  • Ecommerce
  • Books & Education
  • PR packages
  • Food & Confectionery (non-perishable)
  • Gadgets
  • Subscription services
  • Electronics
  • Gifting

 

Bonus:

  • Add a bubble layer inside the mailer box to protect your small and fragile items from sudden shocks and damage during transit.
  • Choose lightweight and sustainable flat mailers to pack documents and letters for safe delivery.

Seamless Ordering Process For Your Reusable Mailer Boxes

Whether you are ordering custom mailer boxes in bulk or wholesale, our hassle-free ordering process gives our clients peace of mind about having their order after a smooth process that includes the following steps:

  1. First, fill out our online quotation form or send your request through email at sales@custommailerboxes.net with your packaging requirements.
  2. Second, pick the size and shape you need or consult our pro designers to create custom shipping mailer boxes in your desired graphics.
  3. Third, approve the final design or artwork.
  4. Fourth, pay the required amount so we can proceed with bulk order production.
  5. Fifth, get your wholesale mailer box order at your doorstep within the set timeframe.

Exclusive Secure, Free & Fast Shipping

We are the leading custom mailer box supplier and offer a print sample as proof with a 3D preview upon your request before production. Once you approve, we move to the next phase and complete the further processes. Our shipping is super fast and secure to deliver the order of custom corrugated mailer boxes right to your doorstep at the promised time. Zero shipping charges; it’s free, as we bear all the shipping costs.

Explore Holistic Custom Packaging Design Options With the Brand's Theme

Get a plethora of custom design options for your custom packaging boxes and be unique in your product presentation.

AQUEOUS COATING

AQUEOUS COATING

This coating is fast-drying and water-based. Sustainable boxes are coated with an aqueous coating. It is available in matte and gloss options.

UV COATING

UV COATING

UV coating is fast-drying as it is cured under ultraviolet light. This coating is available in gloss and matte finishes.

SPOT GLOSS UV

SPOT GLOSS UV

UV coating that is applied to a specified area and cured using ultraviolet light.

SOFT TOUCH COATING

SOFT TOUCH COATING

For a velvety touch and a tactile feel, we use soft-touch coating. It makes the colors vibrant and highly catchy.

VARNISH

VARNISH

Varnish is a clear coating that is applied on CMYK printing to get a gloss and matte appearance. It is also available in satin.

LAMINATION

LAMINATION

It adheres strongly to the surface of the packaging materials and is durable enough to protect boxes from tearing and moisture.

ANTI-SCRATCH LAMINATION

ANTI-SCRATCH LAMINATION

It is a cost-effective option that gives protection from fingerprints and scratches.

SILK LAMINATION

SILK LAMINATION

Silk screen is one of the premium options that is available in matte and gloss. It has a peach skin texture that gives a premium feel.

OFFSET PRINT

OFFSET PRINT

A rubber blanket and a printing plate are used to print via offset printing, which gives high-end designs and is the best option for large runs.

DIGITAL PRINT

DIGITAL PRINT

This printing method is the perfect option for a cost effective method that requires no printing plates. Designs are transferred electrically and are good for small runs.

UV PRINT

UV PRINT

It gives a glossy finish to the printed design as it uses UV light to cure the inks.

WATER-BASED INK

WATER-BASED INK

This is one of the highest sustainable printing methods that uses water-based colors and gives vibrant designs.

SOY / VEGETABLE INK

SOY / VEGETABLE INK

Soy inks are also sustainable as they are made of soy or other vegetable oils. These inks are vibrant and have a premium color output.

OIL BASE INK

OIL BASE INK

This is an excellent option for high-quality printed design, but oil-based inks are not sustainable.

PANTONE INK

PANTONE INK

Color consistency and precision are attained with PMS inks that are high quality and have a specific color code for a specific hue.

PANTONE METALLIC INK

PANTONE METALLIC INK

This is a specialty ink that is manufactured with different color formulas and is excellent for luxury packaging.

HOT FOIL STAMPING

HOT FOIL STAMPING

Hot foil stamping is a form of relief printing in which foil is transferred to the material surface at high temperature.

COLD FOIL PRINTING

COLD FOIL PRINTING

In this method foil is transferred to the substrate by pressing the foil on UV curable adhesives.

BLIND EMBOSSING

BLIND EMBOSSING

Blind embossing is done to create a raised motif at the front of the packaging material.

BLIND DEBOSSING

BLIND DEBOSSING

In this method, a recessed motif is done at the front of the packaging material.

REGISTERED EMBOSSING

REGISTERED EMBOSSING

Here, the die is pressed at the back of the paper, which creates a raised motif.

COMBINATION EMBOSSING

COMBINATION EMBOSSING

Combination embossing creates a raised 3D motif that has a foil on it. It is a combination of embossing and foil stamping.

WINDOW PATCHING

WINDOW PATCHING

Different window shapes are created that are covered with a plastic film to showcase the product inside the packaging.

SBS C1S

SBS C1S

It is a premium-grade material that is coated on both sides to give high-quality printing.

SBS C2S

SBS C2S

This is a premium-grade material that is bleached and coated on both sides for high-end graphic printing.

CCNB

CCNB

CCNB is a paperboard with 90 percent recycled paper pulp with a white surface that allows high-end printing.

FULLY RECYCLED CCNB

FULLY RECYCLED CCNB

It is also a 90 percent recycled option that is coated to enhance printing.

NATURAL BROWN KRAFT

NATURAL BROWN KRAFT

This is natural brown kraft paper that is manufactured with virgin paper pulp and coated for printing.

WHITE KRAFT

WHITE KRAFT

This is the bleached variation of kraft paper that is also coated for printing.

BLACK KRAFT

BLACK KRAFT

This type of kraft is dyed with black color and has a mix of virgin and recycled pulp.

UNCOATED UNBLEACHED KRAFT

UNCOATED UNBLEACHED KRAFT

Uncoated bleached kraft is a mixture of virgin and recycled paper and is used for a maximum sustainable packaging without the application of coating.

CLAY-COATED KRAFT BACK

CLAY-COATED KRAFT BACK

Clay-coated kraft is bleached at the upper surface to make it highly potent for printing. The bottom of the paper is unbleached.

CLAY NATURAL KRAFT

CLAY NATURAL KRAFT

Kraft paper is uncoated and has one surface bleached and the other one unbleached.

METALLIC

METALLIC

This is an especially paper that has a gloss or matte metallic laminated surface. It is used for luxury packaging.

HOLOGRAPHIC

HOLOGRAPHIC

It is also a special paper due to the application of a holographic laminated surface.

TEXTURED

TEXTURED

Textured paper is a premium-grade stock that is mainly used as an external liner of rigid boxes.

NATURAL KRAFT BOARD

NATURAL KRAFT BOARD

This is an uncoated paper manufactured from non-bleached kraft fluted paper.

OYSTER WHITE BOARD

OYSTER WHITE BOARD

The Oyster whiteboard has an off-white or ivory surface that is used when high-quality printing is required on the textured paper.

KEMI WHITE BOARD

KEMI WHITE BOARD

Kemi whiteboard is a semi-gloss liner board. It has a remarkable white color with a smooth finish that allows high-quality printing.

BLEACHED WHITE BOARD

BLEACHED WHITE BOARD

High-quality and vibrant printing can be done easily on this paper as it has a brilliantly white and smooth surface.

SINGLE FACE

SINGLE FACE

This corrugated material has a single fluted layer and a liner board.

SINGLE WALL

SINGLE WALL

Here, one layer is fluted, which is sandwiched between the linerboard.

DOUBLE WALL

DOUBLE WALL

This is a durable option with fluted and 3-layer board layers.

TRIPLE WALL

TRIPLE WALL

You will get 3 fluted layers and 4 linerboard layers in triple-wall material.

A-FLUTE

A-FLUTE

A-flute is used when high-end protection is required that protects the packaging shape while stacking.

B-FLUTE

B-FLUTE

These are B-shaped flutes that give perfect cushioning to the boxes.

C-FLUTE

C-FLUTE

This flute has crush resistance and high-end staking that allows perfect printing due to the smooth linerboard.

E-FLUTE

E-FLUTE

It has a somewhat flat surface that is used for moderate cushioning.

F-FLUTE

F-FLUTE

F-fluted is used in specialty packaging, such as point-of-purchase packaging.

GREY CHIPBOARD

GREY CHIPBOARD

This is a thick paperboard that is manufactured with recycled paper pulp. Rigid boxes are produced with chipboard.

DUPLEX CHIPBOARD

DUPLEX CHIPBOARD

It is a type of chipboard that has a white surface for high-quality printing.

CUSTOM STYLES

CUSTOM STYLES

Get boxes in any style preferred by your brand that meets your product look and protection requirements.

CUSTOM INSERTS

CUSTOM INSERTS

Get custom inserts to protect your product during shipping and storage.

UNLIMITED PAPER

UNLIMITED PAPER

Select paper material from our large inventory to meet the market demand and your product's protection requirements.

UNLIMITED ADD-ONS

UNLIMITED ADD-ONS

Unlimited selection of add-ons that enhance the luxury nature of packaging and make boxes easy to handle.

LEATHER / VELVET

LEATHER / VELVET

We manufacture your rigid boxes with our velvet, wood, and leather materials that exhibit your brand's premiums.

CUSTOM RIBBONS

CUSTOM RIBBONS

Enjoy a wide selection of box ribbons and decorate your boxes with style.

What Our Clients Say

Frequently Asked Questions

We'd love to answer all the questions you may have before placing your custom boxes' order.

What material do you utilize to manufacture mailer boxes?

We use premium quality and durable kraft, cardboard, and rigid materials to manufacture protected yet affordable mailer boxes.

Are your mailer boxes eco-friendly?

The materials we choose for mailer boxes are eco-friendly and recyclable.

What are the dimensions for mailer boxes?

The standard mailer box sizes in inches are 6 x 4 x 3 and 18 x 12 x 6.

Can you add custom inserts or dividers to the mailer box packaging?

Yes, we offer various inserts or dividers to keep your delicate items organized in the mailer box and protect them from any damage.

Do you offer custom printed mailer boxes at wholesale prices?

Yes! We offer them at affordable prices.

What is your minimum order requirement?

Our MOQs are the lowest. Get started with a low initial order of 100 units.

Do I have to pay shipping costs for mailer packaging boxes?

Our shipping all across the USA is free.

When will I receive the order?

Our shipping is faster. It takes 8 to 12 working days.

Turn Every Shipment Into A Branding Opportunity

Get expert guidance, competitive pricing, and packaging customized to your exact requirements. Speak with a packaging expert today and receive your free quote within 24 hours.